Manual Fusing Machine

In this section, we will introduce you to manual fusing machines, explaining the fundamental principles and how they work. You will gain a clear understanding of the purpose and applications of manual fusing machines in the manufacturing industry and how MS Machinery is a reliable brand for your specific requirements .

Introduction to Manual Fusing Machines: Understanding the Basics

Manual Fusing Machines play a pivotal role in the garment manufacturing industry, facilitating the fusion and printing of materials onto base fabrics through a process involving heat, pressure, and time. Unlike their automatic counterparts, these machines require manual tightening of the pulley for fusing cloth. However, they boast simplicity with fewer parts and reduced reliance on electronic chipsets. The robust construction and dimensional accuracy of Manual Fusing Machines ensure long-lasting performance without the need for frequent maintenance. 

Ideal for start-ups and small to medium-scale manufacturers, these machines are manufactured using top-quality equipment under the supervision of skilled professionals and modern technology. Generally employed in the Garmenting, Home Furnishing, and Leather Finishing industries, they find application in various products such as ladies’ suits, shirts, home furnishing items, designer wear, and customized tailoring.

Step-by-Step Guide to Operating a Manual Fusing Machine

Operating a manual fusing machine efficiently requires a clear understanding of the process. Follow this step-by-step guide to ensure smooth and effective operation:

Step 1: Prepare the Fabric Stack

  • Organize the fabrics and interlining in a neat stack, ensuring they are aligned properly.
  • Place the fabric stack between the two metal plates of the manual fusing machine.

Step 2: Apply Pressure

  • Lower the upper metal plate onto the fabric stack using the spring pressure mechanism.
  • The upper plate applies even pressure on the layers of fabric and interlining, securing them together for the fusing process.

Step 3: Start the Fusing Process

  • Begin the fusing process by manually pressing the hot iron onto the fabric.
  • Hold the iron in place for a few seconds to allow the heat and pressure to bond the fabrics and interlining together.

Step 4: Move the Iron

  • After a few seconds, lift the iron back up to move it across the fabric surface.
  • This motion ensures that the entire fabric stack receives consistent heat and pressure during the fusing process.

Step 5: Repeat the Fusing Motion

  • Press the iron down again on the fabric, following the same movement pattern as before.
  • This repetitive motion helps achieve uniform and secure fusing across the entire fabric stack.

Step 6: Check for Proper Fusing

  • Carefully inspect the fused fabric to ensure that the interlining is properly bonded to the base fabric.
  • Check for any loose edges or areas that may require additional fusing.

Step 7: Allow Cooling

  • Once the fusing process is complete, allow the fabric to cool down before handling it further.
  • Cooling ensures that the fused layers set properly, creating a strong and durable print.

Step 8: Repeat as Needed

  • For large-scale production, repeat the fusing process for the next fabric stack, following the same steps.

By following this step-by-step guide, you can operate the manual fusing machine efficiently, achieving reliable and quality fusing results for your garment manufacturing process. Always prioritize safety during operation and refer to the guidelines provided by the manufacturer.

Key Features to Look for in Manual Fusing Machines

When considering a manual fusing machine for your garment manufacturing needs, several key features can significantly impact its performance and efficiency. Here are some essential features:

  1. Precise Temperature Control: The manual fusing machine with actual value temperature control, complemented by a Solid State Relay (SSR) provides extremely accurate temperature regulation, resulting in consistent and reliable fusing outcomes.
  2. Enhanced Pressure Control: The fusing machine is equipped with a screw jack system, providing extraordinary pressure control. This feature allows you to adjust the pressure according to the fabric type and thickness, ensuring optimal fusing results.
  3. User-Friendly Operation: Manual machines offer easy and intuitive operation. The combination of spring and screw magic enables smooth handling, making the fusing process more efficient and hassle-free.
  4. Anti Static Teflon Coating: The inclusion of an antistatic Teflon coating on the heater bed is provided to prevent gum sticking during the fusing process. This feature ensures clean and consistent fusing results while extending the machine’s lifespan.
  5. Ideal for Specific Applications: Our quality manual fusing machine is specifically designed for fusing collars, cuffs, and front plackets, ensuring precise and professional results in these critical garment areas.
  6. Safety Measures: Safety is paramount in any machine operation. Our manual fusing machine is equipped with a safety rod to prevent operators from injuries while working with the machine, ensuring a safe and accident-free workplace.
  7. Automatic Timer: The presence of an automatic timer is another valuable feature. It allows you to set the fusing time accurately, ensuring consistent and uniform fusing across multiple fabric stacks.
  8. Dwell Time Alarm: This feature serves as a helpful indicator for fusing time. The dwell time alarm alerts you when the set fusing time is reached, minimizing the risk of over-fusing or under-fusing the fabrics.

By considering these key features while choosing a manual fusing machine, you can ensure that you invest in a reliable and high-performance machine that meets your specific production requirements. Prioritize these features to enhance your manufacturing process and achieve superior fusing results.

The Advantages of Choosing Manual Fusing Machines for Your Business

Manual fusing machines offer numerous advantages that make them a preferred choice for businesses in the garment manufacturing industry. Here are the key benefits of opting for manual fusing machines:

  1. Ideal for Start-ups and Small Businesses: For new players in the garment manufacturing industry or small-scale businesses, manual fusing machines offer an entry point into the fusing process. They provide an affordable and efficient solution for producing high-quality garments.
  2. Simple Operation: Manual fusing machines are user-friendly and easy to operate. They do not need complex programming or electronic controls, making them perfect for beginners or operators with minimum technical expertise. The straightforward operation ensures a seamless integration of the machine into the production procedure.
  3. Versatility: These machines are versatile and can be used for fusing several garment components, such as collars, cuffs, and front plackets. Their flexibility allows manufacturers to handle different fabric types and garment styles with ease.
  4. Control over Fusing Process: With manual fusing machines, workers have direct control over the fusing process. They can adjust the pressure and heat settings manually to suit different fabric thicknesses and types, ensuring precise and consistent fusing results.
  5. Compact Size: Manual fusing machines are typically compact and inhabit less floor space in the production area. This feature is beneficial for smaller workshops or limited-space environments, where optimizing workspace is crucial.
  6. Energy Efficiency: Manual fusing machines consume less energy compared to automatic ones, as they do not operate with continuous power. This energy efficiency not only reduces operational costs but also reduces the environmental impact.
  7. Cost-Effectiveness: Manual fusing machines are generally more affordable compared to their automatic counterparts. They offer an economical option for small and medium-scale garment manufacturers, allowing them to access efficient fusing technology without significant upfront costs.
  8. Consistent Results: Manual fusing machines, when operated properly, deliver consistent and reliable fusing outcomes. Operators can maintain better control over the fusing process, ensuring uniform and precise bonding of fabrics.

By leveraging these advantages, businesses can enhance their garment manufacturing process and streamline fusing operations. Manual fusing machines offer a cost-effective and efficient solution, enabling manufacturers to produce high-quality garments with ease and precision.

Top Considerations When Buying a Manual Fusing Machine

Purchasing a manual fusing machine is a major investment for your garment manufacturing business. To ensure you make the right choice and get the best value for your money, consider the following essential factors:

  1. Temperature Control: Accurate temperature control is vital for successful fusing. Choose a manual fusing machine with precise temperature regulation to ensure consistent and uniform bonding of fabrics without compromising their quality.
  2. Fusing Capacity and Size: Determine the maximum size of fabric stacks you want to fuse and select a manual fusing machine that can accommodate your anticipated capacity. Consider the machine’s bed size and ensure it aligns with your production requirements.
  3. Safety Features: Safety should be a top priority in any industrial machine. Check for safety measures such as safety rods or emergency stop buttons to protect operators from potential accidents and ensure a safe working environment.
  4. Construction and Durability: The build quality of the manual fusing machine is vital for its long-term performance. Opt for a machine with a robust and durable construction to withstand continuous use in a production setting.
  5. User-Friendly Interface: A user-friendly control panel and intuitive interface simplify machine operation and reduce the learning curve for operators. Look for machines with clear and easy-to-understand controls to enhance productivity.
  6. Pressure Control Mechanism: Look for a manual fusing machine with a reliable pressure control system. The ability to adjust pressure levels according to fabric types and thicknesses ensures optimum fusing results and versatility in handling different garment components.
  7. Energy Efficiency: Manual fusing machines that offer energy-efficient operation can help reduce operational costs and contribute to a sustainable manufacturing process. Choose a machine that enhances energy consumption without compromising performance.
  8. Maintenance Requirements: Consider the maintenance requirements of the manual fusing machine. Machines with low maintenance requirements and easy-to-access components can save time and resources in the long run.
  9. Brand Reputation and Support: Choose a reputable brand known for manufacturing high-quality fusing machines. MS Machinery is a reputable manufacturer and supplier of fusing machines that stands out as a leading player in the market.
  10. Warranty and Service: A comprehensive warranty and excellent service support are essential for peace of mind. MS Machinery provides manual fusing machines with suitable warranty period and access to prompt technical support when needed.

Budget and Cost: Finally, assess your budget and compare the features offered by different manual fusing machines within that range. Seek a balance between cost-effectiveness and the machine’s capabilities to make a well-informed decision.

Exploring Manual Fusing Machine Models and Sizes

When selecting a manual fusing machine, it’s crucial to explore the available models and sizes to find the perfect fit for your specific production needs. Here, we delve into the various models and sizes offered by MS Machinery, a leading manufacturer and supplier of fusing machines:

Manual Fusing Machine
Model No. Size (inches) Heater Plates Temperature Timer Upper Plate Voltage Power Consumption (kw) Panel Board
MSM-F01 “3×4” 0.500W. Mold with a plate. Single Plate 0 to 225 degrees sec/min/hour. Teflon coated and full body powder coated 230V AC 0.500W. Provided with Temperature-controlled timer, sensor and solenoid valve
MSM-F02 “6×6” 0.500W. Mold with a plate. Single Plate 0 to 225 degrees sec/min/hour. Teflon coated and full body powder coated 230V AC 0.500W. Provided with Temperature-controlled timer, sensor and solenoid valve
MSM-F03 “10×10” 1.0K.W. Mold with a plate. Single Plate 0 to 225 degrees sec/min/hour. Teflon coated and full body powder coated 230V AC 1.0K.W. Provided with Temperature-controlled timer, sensor and solenoid valve
MSM-F04 “10×12” 1.0K.W. Mold with a plate. Single Plate 0 to 225 degrees sec/min/hour. Teflon coated and full body powder coated 230V AC 1.0K.W. Provided with Temperature-controlled timer, sensor and solenoid valve
MSM-F05 “15×15” 1.5K.W. Mold with a plate. Single Plate 0 to 225 degrees sec/min/hour. Teflon coated and full body powder coated 230V AC 1.5K.W. Provided with Temperature-controlled timer, sensor and solenoid valve
MSM-F06 “16×20” 2.5K.W. Mold with a plate. Single Plate 0 to 225 degrees sec/min/hour. Teflon coated and full body powder coated 230V AC 2.5K.W. Provided with Temperature-controlled timer, sensor and solenoid valve
MSM-F07 “20×24” 3K.W. Mold with a plate. Single Plate 0 to 225 degrees sec/min/hour. Teflon coated and full body powder coated 230V AC 3K.W. Provided with Temperature-controlled timer, sensor and solenoid valve

By exploring the various manual fusing machine models and sizes offered by MS Machinery, you can select the one that perfectly suits your printing requirements and enhances the efficiency of your garment manufacturing process. The choice of the right manual fusing machine is crucial for achieving superior printing results and ensuring the consistent quality of your garments.

Cost-Effective Solutions: Budget-Friendly Manual Fusing Machines

Are you looking for budget-friendly manual fusing machines without compromising on quality and performance? MS Machinery has the perfect solution for your manufacturing needs. Our range of manual fusing machines offers excellent fusing capabilities at competitive prices, making them ideal for start-ups and small to medium-scale manufacturers:

Manual Fusing Machine
Model No. Size (inches) PRICE (INR) INQUIRY
MSM-F01 “3×4” 21,275
MSM-F02 “6×6” 25,300
MSM-F03 “10×10” 39,100
MSM-F04 “10×12” 40,250
MSM-F05 “15×15” 42,750
MSM-F06 “16×20” 51,750
MSM-F07 “20×24” 55,620

*Note: Prices shown above are provisional prices. Please contact MS Machinery for accurate pricing and more details or any other specific models not listed here.

Applications of Manual Fusing Machines: Versatility and Utility in Various Industries

Manual fusing machines offer a wide range of applications across different industries, making them vital tools in the manufacturing process. Here are some key areas where these machines demonstrate their versatility and utility:

  1. Garment Fusing: Manual fusing machines find extensive use in the garment industry for fusing and printing materials that adhere to a base fabric using heat, pressure, and time. They ensure strong and durable bonding, enhancing the quality of finished garments.
  2. Foil Transfer: Fusing machines excel in foil transfer applications due to their low-temperature and high-pressure technology. This unique feature allows foils to retain their moisture and fuse seamlessly, resulting in stunning and long-lasting designs on fabrics.
  3. Collar Fusing: Collar fusing machines are specifically designed for printing stickers on t-shirts and shirts’ collars. They enable precise and efficient printing, enhancing the aesthetics of the final products.
  4. Sticker Printing: Manual fusing machines are instrumental in sticker printing, offering a hassle-free method to print required designs on garments. They provide consistent results, ensuring the accurate placement of stickers as per the design requirements.
  5. Cap Fusing: In cap manufacturing, fusing machines play a vital role in bonding the front panel of caps. Their high-pressure capability ensures a strong and secure bond, contributing to the overall durability of the caps.
  6. Jeans Printing: Manual fusing machines are essential for jeans printing, where fusible interlinings are affixed to the outer fabric using heat and pressure. This process enhances the quality and appearance of the jeans, resulting in a polished and refined look.
  7. Raincoat Fusing: Fusing machines are employed in raincoat manufacturing to ensure even and secure attachment of interlinings. The high heat and pressure applied during the fusing process guarantee the interlining’s uniform placement, enhancing the raincoat’s functionality.
  8. Cuff Fusing: Manual fusing machines are used to fuse fusible interlinings onto cuffs, enhancing the overall appearance and finish of cuffs in garments. They contribute to the sharp and well-defined look of the final products.
  9. Ribbon Fusing: In ribbon fusing applications, heated fusing heads of the machine melt acetate ribbons directly onto cardboard without the use of adhesives. This efficient process ensures a strong bond between the ribbon and cardboard.
  10. Sublimation Printing: Manual fusing machines are also suitable for sublimation printing, a process that involves transferring dye onto fabrics using heat. These machines facilitate accurate and consistent sublimation, resulting in vibrant and long-lasting prints.
  11. DTF Printing: DTF (Direct-to-Film) printing, another application of manual fusing machines, involves printing designs directly onto fabrics. The fusing machine aids in securely bonding the film to the fabric, ensuring the durability of the printed designs.

The versatility and utility of manual fusing machines make them invaluable assets in a wide array of industries. Their ability to provide reliable and precise fusing solutions makes them a preferred choice for manufacturers seeking to elevate the quality and aesthetics of their products

How MS Machinery Stands Out: Quality Manual Fusing Machines at Economical Prices

MS Machinery is a leading manufacturer and supplier of industrial machines and conveyor systems in Mumbai, India. Since its establishment in 2005, the company has been dedicated to providing high-quality machines to various industries. We offer a wide range of industrial machines, including Fusing Machine (Manual/Pneumatic), Curing Machine, Embossing Machine, Printing Machine, Sealing Machine, Wrapping Machine, Stretching Machine, Packaging Machine, Cutting Machine, Punching Machine, and Conveyor System. These machines are designed to meet the specific needs of various industries such as textiles, packaging, printing, and manufacturing. MS Machinery is a well-established company that is committed to providing high-quality products and excellent customer service to its clienteles.

FAQ’s

  1. What is the production Capacity of a Manual Fusing Machine?
    The production capacity of a Manual Fusing Machine is minimum 1000 pieces and maximum 6000 pieces per day depending upon the applications.
  2. What are the size variants of a Manual Fusing Machine?
    The Manual Fusing Machines are offered in different sizes such as “3×4”, “6×6”, “10×10”, “10×12”, “15×15”, “16×20”, “20×24” (inches).
  3. What is the heating temperature of a Manual Fusing Machine?
    The heating temperature of Manual Fusing Machine ranges between 0-225° Celsius.
  4.  What is the power requirement for a Manual Fusing Machine?
    The power requirement for Manual Fusing Machines is single phase.
  5. What is the power consumption of a Manual Fusing Machine?
    The power consumption of a Manual Fusing Machine is between 0.5w to 3 k.w.
  6.  What is the printing speed of a Manual Fusing Machine per piece?
    The printing speed of Manual Fusing Machine is given as: – Printing Speed (time per product): 0-10 sec.
  7. What is the net weight of a Manual Fusing Machine?
    The weight of the machine varies between 8.5 kgs to 60 kgs depending upon the size of the machines
  8. What is the warranty period of a Manual Fusing Machine?
    The warranty period of Manual Fusing Machines provided by manufacturers and suppliers is between 6 months to 1 year.
  9. What is the current average market price of Manual Fusing Machine?
    The current average market price of Manual Fusing Machine is 18500, 50,000 and maximum price is 100000 + GST
    (Prices shown above are provisional prices and may change due to different market conditions and requirements.)
  10. How to buy a Manual Fusing Machine?
    Buy a Manual Fusing Machine and get in touch with a trusted and reputed manufacturer and supplier of Manual Fusing Machine (Email id: [email protected], Phone no: +(91) – 9324902463).  
  11. How does MS Machinery help if I am looking to buy a Manual Fusing Machine?
    MS Machinery has a body of in house devoted and experienced service employees to indulge to the needs of all our clients who are looking to buy a Manual Fusing Machine. M.S. Machinery is one of the prime manufacturers, suppliers and exporters of an extensive range of Manual Fusing Machines. Find the online price and equipment details of Manual Fusing Machines offered by MS Machinery.

Market Area

List of Asian Countries Where We Export and Supply
Indonesia, Pakistan, Bangladesh, Philippines, Iran, Turkey, Thailand, Iraq, Saudi Arabia, Malaysia, Nepal, Yemen, Sri Lanka, Syria, Azerbaijan, Jordan, United Arab Emirates, Israel, Lebanon, Singapore, Oman, Kuwait, Qatar, Bahrain, Cyprus, Bhutan, Maldives and Brunei

List of African Countries Where We Export and Supply
Nigeria, Ethiopia, Egypt, Tanzania, South Africa, Kenya, Uganda, Sudan, Angola, Mozambique, Ghana, Mali, Zambia, Zimbabwe, Somalia, Guinea, South Sudan, Libya, Congo, Liberia, Central African Republic, Mauritania, Namibia, Mauritius and Djibouti

List of European Countries Where We Export and Supply
UK, Italy, Russia, France, Germany, Spain, Ireland and Luxembourg

List of South American Countries Where We Export and Supply
Brazil, Guyana, Venezuela, Argentina and Colombia

List of North American Countries Where We Export and Supply
USA, Mexico, Haiti, Jamaica, Canada and Cuba

List of Australian Continent Where We Export and Supply
Australia and New Zealand

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